After researching this, Im curious about a method called poor mans sprayfoam where foamboard is cut to size between studs and sprayfoamed around the perimeter. Aside from the labour doing the job yourself, the cost seems comparable, is one better than the other? What about the quality of the canned sprayfoam around the perimeter? When i see sprayfoam done, it is never a full depth of the studs, so you would get 2.5-3 inches in a 3.5" (2x4) wall. Any thoughts? 
Builders often turn to high-density SPF when high insulation values and strength are needed. As its name implies, this foam has a denser structure than either of the other SPF types. Therefore, it does not expand as much as lower density foams and requires more material to cover and insulate any given space. This spray foam is often an excellent choice for roofing or other exterior insulation because of its seamless, monolithic nature. High-density SPF can also help reduce energy costs significantly over a roof’s lifetime due to its thermal resistance properties. It also offers increased protection against air and water infiltration and strengthens the structure to which it is applied. The bond that SPF forms to the roof can increase a building’s resistance to wind uplift, which can help reduce damage experienced during periods of high wind.
Spray foam insulation helps lower utility costs because it blocks heat and cold from the outdoors. Recent studies by the U.S. Department of Energy state that around 40 percent of all energy is lost through poor insulation. Spray foam insulation is able to insulate homes at least 50 percent more than traditional insulation products. Spray foam insulation can also provide protection against moisture, which otherwise leads to the unwanted development of mold and mildew. And it can also be used for noise reduction as well. In fact, spray foam is good for homes and buildings in which outdoor noise can be a distraction.

For maximum durability and leak resistance, we recommend that two coats of topcoat be applied at 100 sq. ft. per gallon, or a minimum of 20 mils dry coating. If two complete topcoats are not applied, always apply two thick coats to problem areas such as scuppers, drain areas, ponding areas, seams, and repaired areas. Avoid using Elastek Solar Magic™ or The Shield™ on ponding roofs. Clean skin and tools promptly with water. http://www.youtube.com/watch?v=ggLAUsiuI_o&feature=kp
Sporadic cases of hypersensitivity pneumonitis (HP) have also been reported in workers exposed to isocyanates. The symptoms may seem like the flu, with fever, muscle aches, and headaches. Other symptoms may include a dry cough, chest tightness, and difficult breathing. Individuals with chronic HP often experience progressively more difficult breathing, fatigue, and weight loss. Individuals with acute HP typically develop symptoms 4–6 hours after exposure.[4]

I used this product to seal and insulate my rim joists as I am finishing the basement. The builder used R13 batt insulation when we built the house 3 years ago. I use a dehumidifier to control moisture in the basement which is below grade. The setting I use is 55%. The dehumidifier kicks on periodically and requires emptying every few days. Since using the foam all around the house on the rim joists and sill plate, the dehumidifier has stayed at 50% for over two weeks since spraying and rarely turns on anymore. I also put the original R13 batt insulation back up after the foam cured.
c) Make sure that the over expanded access is properly removed from the walls. We had a junior cutter taking too much off by bending his saw into the cavity. Look closely at the inside wall corners, and ceiling/wall corners to make sure that the foam is properly removed flush with the studs. If it has not been cut back flush it may lead to uneven drywall finishes .

How Much Is Spray Foam


Good article, but it seems like you can chalk up almost all of those problems to the experience level of whomever is spraying the foam. Spray foam isn't an inherently bad product, but it's pretty easy to botch if the hired company is inexperienced. Fiberglass may be foolproof to install, but then again it has a terrible R-Value compared to a good spray foam. People just need to get referrals and do their homework whenever they research a spray foam contractor.

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In addition, it's difficult for an inexperienced installer to evenly spread the insulation foam over a surface. Miissing spots can leave holes and gaps for cold air to get through. Proceed with this project yourself only if you're doing a small insulation project -- such as installing foam in a crawl space or around your plumbing. Leave larger projects like the attic, basement or garage to the professional insulation contractors. Insulation professionals have the tools, equipment and background knowledge necessary. Moreover, they know how to accurately price insulation, whereas you could inaccurately budget for a DIY project and end up paying significantly more. Don't take the medical, physical or financial risks that come with pursuing this as a DIY project unless you're absolutely certain you have the skills.
Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14]
After researching this, Im curious about a method called poor mans sprayfoam where foamboard is cut to size between studs and sprayfoamed around the perimeter. Aside from the labour doing the job yourself, the cost seems comparable, is one better than the other? What about the quality of the canned sprayfoam around the perimeter? When i see sprayfoam done, it is never a full depth of the studs, so you would get 2.5-3 inches in a 3.5" (2x4) wall. Any thoughts? 
The guys who sprayed my attic were trained and certified, but I later found out, too late, that they had no experience and my attic was the first they'd ever sprayed. I was also never told to vacate my house for any length of time, and so I (and my pets) were in the house the day they sprayed and the entire time the off ratio foam was filling my home with horrendous vapors. The company kept telling me that it was a good job and I had nothing to worry about, even after I'd had 2 other experienced sprayers from 2 different companies visually examine the foam and confirm that large areas appeared to be off ratio. The 3rd sprayer from yet another company, was also outraged because the company who did my attic had failed to vacuum up all of the old cellulose insulation, and he also noticed areas where the foam was shrinking or pulling away, and this was not even 5 weeks after the spraying.  
When choosing a waterproofing and sealing product, we must see to it that we can easily use and apply it using simple tools, including a squeegee or a paint roller. With ease of application, we can be certain that we can achieve hassle-free application and smoother and more attractive finish than other products could give. So when reviewing the products we have featured above, we have made sure that they are easy to apply.
This is in great contrast to my friend's experience. Her attic spaces were sprayed and the foam is actually pretty, and I was in her attic 6-7 days after it was sprayed and could hardly smell anything when I stuck my face up to the foam. And she did not have to clean up one speck of dust during or after the spraying. I got the name/number of the guy from her who managed her attic project, but between the time he did my house and the time he did her house, he was let go from the company who did her attic and hired by another company. He assured me everything would be the same, etc., etc., and I had no reason to believe anything had changed, but the sprayers who did my house later admitted they had never sprayed an attic before and I also found out that the foam used in my attic was from a different manufacturer. Neither my friend nor I had any idea this guy was with different company then, until the week after they filled my attic with off ratio foam, and my home with toxic vapors.  
Touch ‘n Foam Pro System 600 is a completely self-contained 2-component foam system that is portable and disposable. Complete with color-coded hoses, ergonomic foam applicator, and all the necessary tools to get started, the System 600 provides up to 600 board feet* (theoretical) of polyurethane spray foam. Designed for larger insulating (up to 2 inch fills), sealing, patching and filling applications, the System 600 provides a quick, consistent flow of foam with rapid curing (60 seconds) to insulate stud wall cavities, gaps, cracks, expansion joints, and other sources of air leakage.

Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling.  https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=share

The Canadian National Building Code references the CAN/ULC S705.2 National Application Standard which must be followed during all installations of 2lb medium density closed cell polyurethane foam. Every installer of CAN/ULC-S705.1 compliant medium density, spray applied foam must be licensed in order to spray foam and hold valid photo ID issued by their Quality Assurance Program (QAP) provider showing their license is in good standing.
In general, cantilevered steel beams are a nightmare. If part of the steel beam is in contact with exterior temperatures, then it's best if the interior portion of the steel beam is covered on all sides with insulation. This is generally impossible (because the interior portion of the cantilevered beam generally supports a load, meaning that you can't wrap the steel beam in insulation on all sides).

Fill and seal expanding foam sealant is urethane Fill and seal expanding foam sealant is urethane foam designed to fill large areas quickly and permanently. Uses include filling holes cracks or gaps that require a complete airtight and waterproof seal but are too large to be filled with ordinary caulk. The foam expands approximately 3 times its original ...  More + Product Details Close
In the early days of insulating attics, people believed the insulation was a heat source. That’s not the case, as the insulation is actually a barrier between two areas of different temperatures. As for the “hot roof” theory, the unvented attic system could make the temperature of the roof go up a little, but this increase won’t cause damage to your shingles.
I don't even want to ask this question but... several years ago we hired a local contractor to spray high density foam on the roof deck and walls of our unfinished 2nd floor. We realized that the job was done poorly and cut an access into the attic space to assess things. We realize now that they spray foamed directly to the chimney (no flashing). The chimney is currently used for a woodstove and DHW venting. The DHW will go away but wood stove will remain. My question is, how bad (unsafe) is this? I have found information on foam exposure to fire but have not been able to find anything about temperature ratings in general (i.e. what happens on prolonged exposure to high temperatures).

Spray Foam Roofing


a) Make sure that your house has been well heated prior to installation because the foam expands at different rates as it hits surfaces with different temperatures. If it is cold outside the sheathing may be much colder than the studs consequently the foam may expand more from the sides of the wall cavity creating air pockets in the wall cavity. This can be minimized by an experienced installer.
Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3]
Both high and low-pressure, two-component spray foam are applied by professional contractors who are trained to use and apply SPF with the required equipment (protective gear, full eye protection, respirators, and gloves). Contractors should follow the ventilation recommendations by the product manufacturer to avoid overexposure through inhalation, and instruct those without protective gear (homeowners or building occupants) to stay away from the work area during exposure times and to not return until instructed by the professional contractor.
Sta-Kool 800 15-year White Elastomeric Roof Coating is Sta-Kool 800 15-year White Elastomeric Roof Coating is a high quality very flexible white acrylic latex roof coating. Coverage is 50-75 sq. ft. per gallon per coat. Two coatings are recommended. This performance product resists cracking and peeling while offering tremendous durability. This long lasting formula forms and excellent highly ...  More + Product Details Close

Spray Foam Garage


Get the Power to Seal & Insulate Perfectly in Just 5 Minutes. The Foam it Green Promise: 1>Simpler, Easier, Faster Spray Foam 2>No Special Skills or Know How 3>Professional Results or Better Saves You Time, Money and Hassles. Delivers to your door, ready to use. Just follow the simple instructions. Saves Energy with High R-value Closed Cell Foam. R-Value of 7 in Just 1 Inch. Provides a seamless air barrier in 1 step. This Kit Provides Approx. 602 Square Feet at 1” thickness of cured foam. Class I E-84 Fire-Retardant Foam that meets building code specs. This Anti-Microbial Formula passed the stringent ASTM G-21 test for preventing mold growth on the surface of the foam. Includes everything you need to complete your project. Weighs 120 lbs, including steel canisters pressured with nitrogen. Orders with multiple kits on it may ship via LTL instead of UPS. The LTL carrier calls to arrange a convenient delivery time. Usually Ships Same Business Day. See Manufacturer for returns and warranty policy.
Carefully examine the roof membrane (surface material) for cracks, tears, blisters, evidence of ponding, exposed foam, and open seams. If already coated, evaluate the condition of the coating. Pay particular attention to areas around roof penetrations (vents, skylights, pipes, etc), ponding areas, cracks in parapet walls, and the attachment of roof membranes to parapet walls. Roofs should be in good condition to warrant coating.
Polyurethane is a closed-cell foam insulation material that initially contains a low-conductivity gas in its cells.[5] As a result of the high thermal resistance of the gas, spray polyurethane insulation typically has an initial R-value around R-3.4 to R-6.7 per inch.[5] In comparison, blown fiberglass typically has an R-Value of only R-3 to R-4 per inch.[6]
I was hesitant to buy this because many reviews stated that it didn't cover as advertised, but after reading/following all directions, everything turned out perfectly. It even seemed to apply slightly more than the 650 bd/ft that was advertised. The application process was very easy to learn and I applied all of the product in about 1 hour and 10 minutes- prep time included. I couldn't be happier and I purchased another kit this morning.
DID YOU KNOW? Spray FOam insulation out-performs conventional insulation materials because they (conventional insulation materials) trap still-dry air and if that air moves or becomes wet, the thermal resistance can drop by 50%. Spray Foam protects against air infiltration, which can increase energy costs in buildings by 10 to 40%. Eliminate these drafts and live in a more energy-efficient, comfortable and healthier building by choosing spray foam insulation. http://m.youtube.com/embed/ggLAUsiuI_o
The Gardner 4.75 Gallon Heavy Duty Foundation Coating The Gardner 4.75 Gallon Heavy Duty Foundation Coating is ideal for sealing concrete block and poured foundations fence and deck posts retaining walls and metal surfaces. Its high penetrating seal resists damage and deterioration due to moisture and insects. When applied properly this solvent-based asphalt coating helps prolong the life ...  More + Product Details Close http://youtube.com/v/ggLAUsiuI_o

Spray foam is a chemical product created by two materials, isocyanate and polyol resin, which react when mixed with each other and expand up to 30-60 times its liquid volume after it is sprayed in place. This expansion makes it useful as a specialty packing material which forms to the shape of the product being packaged and produces a high thermal insulating value with virtually no air infiltration.

Spray Foam Garage Ceiling


It also has a great waterproofing ability that can shield the roof’s membrane from water and moisture damage. You can also count on the liquid roof coating for its outstanding performance for a wide range of applications and uses. This product can be used at tears and seams as well as in sealing air conditioners and venting systems and anywhere else where rubberized coating is needed.

How Much Is Spray Foam Insulation

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