Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling. 

How Much Does Spray Foam Insulation Cost


a) Make sure that your house has been well heated prior to installation because the foam expands at different rates as it hits surfaces with different temperatures. If it is cold outside the sheathing may be much colder than the studs consequently the foam may expand more from the sides of the wall cavity creating air pockets in the wall cavity. This can be minimized by an experienced installer. https://www.youtube.com/watch?v=ggLAUsiuI_o&app=m
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations.
Sporadic cases of hypersensitivity pneumonitis (HP) have also been reported in workers exposed to isocyanates. The symptoms may seem like the flu, with fever, muscle aches, and headaches. Other symptoms may include a dry cough, chest tightness, and difficult breathing. Individuals with chronic HP often experience progressively more difficult breathing, fatigue, and weight loss. Individuals with acute HP typically develop symptoms 4–6 hours after exposure.[4]

We are turning our roof into an unvented roof assembly by raising the roof and blowing in SPF. We are planning to leave the existing vapor barrier down but remove the fiberglass batting and then adding 6" of SPF in all the cavities, to completely seal and insulate the house. Should we have any concerns about doing it "upside down" and not spraying the foam directly to the underside/sheathing of the roof?
Starting a new build (1 1/2 basement walkout), all 2x6 exterior walls w/ brick veneer in CZ3. Above grade, would like to do spray foam in 2x6 walls, 1/2" or 1" of rigid foam board on the exterior, and a 1" air gap. Will this require a house wrap or can I do w/o the rigid foam and go with a housewrap? Also, any recommendations about insulation strategies for the finished basement. Thanks!

How Much Is Closed Cell Spray Foam


I started using Gaco years ago primarily to solve ponding water Problem. It has work well, solved my problems with other roofing options and repairs as well as many other Flat roof issues.  My only problems were experienced when I did not clean the surface well enough for good adhesion.  Follow the Instructions.  Great product and highly recommended. .
I have never used foam insulation before and this was easy for me to use right out of the box. I had a 4'x8"x8" cavity in my basement that houses a waterline. When the previous homeowner installed this they put no insulation in at all and being that it's an exterior wall in the basement and I live in the Midwest that thing was pushing so much cold air in it was incredibly uncomfortable. Out of the box and job completed in about 5 minutes. Stopped all drafts and created a nice 2" barrier on the wall in which I will install some extra bat insulation over it. 4 stars because the spray isn't very good passed 6-8" from the surface. Make sure you can reach the surface you want to coat. Great for small jobs!
Before you decide on spray foam or another method of insulation, it's important to understand the superiority of spray foam compared to traditional materials. When compared to fiberglass batts, spray foam offers nearly double the R-value per inch, achieves air-sealing and insulation in one step, won't be damaged by mold or moisture, and won't settle, compress, or otherwise be damaged to the point it needs replacement. https://www.youtube.com/watch?feature=youtube.be&v=ggLAUsiuI_o

We have a 22 year old home located in southeastern georgia where the humidity is very high. In the past 2 weeks our floors have started buckling all over. We have a vented crawl space and the old insulation is drooping from moisture and the wood is wet. We are debating between the "encapulation" method or the spray foam method to repair this issue. Which would you recommend? http://www.youtube.com/v/ggLAUsiuI_o&feature=youtube_gdata
c) Make sure that the over expanded access is properly removed from the walls. We had a junior cutter taking too much off by bending his saw into the cavity. Look closely at the inside wall corners, and ceiling/wall corners to make sure that the foam is properly removed flush with the studs. If it has not been cut back flush it may lead to uneven drywall finishes .

How Much Is Spray Foam


However, coating asphalt shingles and built-up composition roofs requires more caution. The National Roofing Contractors Association’s (NRCA) director of technical services has stated "The roofing industry is aware of a number of issues that could have negative consequences for field application of coatings over asphalt shingle roof systems. Anyone considering this type of application should be aware of the concerns so they can weigh them against the benefits claimed in coating product promotional materials."[2]
Find spray foam contractors, suppliers, equipment, news, and technical information about spray foam insulation, foam roofing, and protective coatings. If you are a homeowner, builder/architect, or interested to get into the spray foam business, we have set-up special areas just for you. Check out our information packed Spray Foam Guides to learn more.
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet.
We are turning our roof into an unvented roof assembly by raising the roof and blowing in SPF. We are planning to leave the existing vapor barrier down but remove the fiberglass batting and then adding 6" of SPF in all the cavities, to completely seal and insulate the house. Should we have any concerns about doing it "upside down" and not spraying the foam directly to the underside/sheathing of the roof?
Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling.  https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=share
Low-density foam is applied as low or high-pressure, two-component polyurethane spray foam. Low-density spray foam can be applied on walls, in unvented attics, to ducts and ceilings, and in vented attics and crawl spaces. It is known as an air barrier, but permeable to vapor and moisture. It is often used to fill cavities in walls during construction.
I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here. http://m.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
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Repair and seal roof penetrations, tears, open seams, etc. using Elastek 103 Crack & Joint Sealant and reinforce with polyester roof fabric as necessary. In larger or deep ponding areas, apply Elastek 500 Puddle Plaster to fill in areas that hold water. Avoid using plastic roof cement. Serious ponding should be referred to a roofing contractor. Blisters in previous coatings may be opened but these areas must be allowed to dry-out completely. Blisters in the roofing ply should be left alone unless likely to break. Caulk and reinforce open seams, roof penetrations, cracks, and tears. These are potential leak points so work carefully and thoroughly. Use fabric to build flashings around roof edges or roof penetrations, and to reinforce various coating repairs. A polyester fabric is used because it will stretch with the coatings. (Fiberglas fabric is not recommended.) Fabric is normally cut to extend three inches beyond the repaired area in all directions. The coating is applied to the roof surface and the fabric is immediately pushed into the wet surface. An additional coat is applied over the fabric and the patch is allowed to dry. If your roof has stucco parapets, examine them for cracks along the sides and top. These areas often permit water to enter the wall and can cause blisters and wrinkles in the roof surface. Repair with Elastek 103 Crack & Joint Sealant. If you do not have parapets, examine the metal drip edge for a tight seal with the roof membrane. Use 4″ or 6″ roofing fabric covered under and over with Crack & Joint Sealant to seal cracks along drip edges, penetrations, and open seams.

Spray Foam Attic Insulation Cost


Product innovation over the years has seen the introduction of several different types of spray foam insulation. Primarily in residential and commercial construction, open-cell and closed-cell spray foam is used while high-density spray insulation is used as roofing foam in commercial or industrial construction. Open-cell sprayed-in foam insulation, a soft low-density material, is typically used for interior applications such as wall cavities, underside of roof decks, attics, basement walls and crawlspaces. The open cell structure of low density foamed insulation allows for moisture permeability to help contribute to moisture management and bi-directional drying of the wall assembly.

Spray foam is available in two different types: open-cell spray foam which is usually $0.44 to $0.65 per board foot and closed-cell spray foam which is about $1 to $1.50 per board foot. The average cost to have spray foam professionally installed is about $2,314. This number can vary depending on whether the home being insulated is newly constructed. However, finished homes are not a good candidate for spray foam insulation but great for weatherization or an energy audit.  
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Find spray foam contractors, suppliers, equipment, news, and technical information about spray foam insulation, foam roofing, and protective coatings. If you are a homeowner, builder/architect, or interested to get into the spray foam business, we have set-up special areas just for you. Check out our information packed Spray Foam Guides to learn more.

Spray Foam Tanks


I have never used foam insulation before and this was easy for me to use right out of the box. I had a 4'x8"x8" cavity in my basement that houses a waterline. When the previous homeowner installed this they put no insulation in at all and being that it's an exterior wall in the basement and I live in the Midwest that thing was pushing so much cold air in it was incredibly uncomfortable. Out of the box and job completed in about 5 minutes. Stopped all drafts and created a nice 2" barrier on the wall in which I will install some extra bat insulation over it. 4 stars because the spray isn't very good passed 6-8" from the surface. Make sure you can reach the surface you want to coat. Great for small jobs!
c) Make sure that the over expanded access is properly removed from the walls. We had a junior cutter taking too much off by bending his saw into the cavity. Look closely at the inside wall corners, and ceiling/wall corners to make sure that the foam is properly removed flush with the studs. If it has not been cut back flush it may lead to uneven drywall finishes .

How Much Spray Foam Garage

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